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Equipment List

Pre-Press Equipment (partial listing)

• (2) Fuji Saber VX9600 CTP Platesetters with fully automatic plate handling
• Rampage workflow – complete digital job management & front-end workflow
• (6) Fully automated layout, imposition and pagination integrated workstations
• (2) Rampage RAM Proof Direct with ICC option – digital contract proofing
• (2) Epson Stylus Pro 9600 UltraChrome – 42” digital color contract proofing
• Monaco PROFILER – ICC profiling solution for color management & calibration
• Monaco OPTIX XR - ICC Colorimeter for color correction & re-touch workstations
• Multiple Dell XEON Dual Core RAID Servers (dedicated to archival, online, near-line and offsite storage, co-location redundancy, back-up, pre-press workflow, redundancy for each server and 7+ Terabytes of data storage)
• (8) G5 Macintosh production workstations & Full PC desktop support (most applications)

*Printplace.com printing facility is ISO 9001:2000 Certified for: Commercial Printing, Mailing & Fulfillment.

Pressroom Equipment (partial listing)

• Komori Lithrone 640 / Coater
   (6) - 40” printing units, extended delivery & coating tower
   28" x 40” maximum sheet size
   PDC-S Print Density Control Spectrophotometer
   CIP3 integration with closed loop operation
   KMS IV Komori Monitoring System
   AMR Automatic Make Ready
   F-APC Fully Automatic Plate Changing
   ACCEL Sentinel Ink Management System
   Inline coating unit for overall & spot coating
   Infra-red drying system with extended delivery and hot air knives

• Komori 640P / Perfector, Coater
   (6) - 40” printing units, perfector, extended delivery & coating tower
   28" x 40” maximum sheet size
   Perfecting capabilities: (6/0, 4/2, 4/1, 2/2, 1/1 + inline coating)
   PDC-S Print Density Control Spectrophotometer
   CIP3 integration with closed loop operation
   KMS IV Komori Monitoring System
   AMR Automatic Make Ready
   F-APC Fully Automatic Plate Changing
   Inline coating unit for overall & spot coating
   Infra-red drying system with extended delivery and hot air knives

• Komori Lithrone 540 / Coater
   (5) - 40” printing units, extended delivery & coating tower
   28" x 40” maximum sheet size
   PDC-S Print Density Control Spectrophotometer
   CIP3 integration with closed loop operation
   KMS IV Komori Monitoring System
   AMR Automatic Make Ready
   F-APC Fully Automatic Plate Changing
   Inline coating unit for overall & spot coating
   Infra-red drying system with extended delivery and hot air knives

• Heidelberg GTOF - UV
   (5) - 20” printing units
   20" x 14” maximum sheet size
   UV drying system with coating capabilities

• Heidelberg SM52–5P
   (5) - 20” printing units
   20" x 14” maximum sheet size

• Komori Lithrone 228P / Perfector
   (2) - 28” printing units
   28" x 20” maximum sheet size

• TEC Lighting UV Coater
   22” x 40” Maximum sheet size

• TEC Lighting UV Coater
   32” x 40” Maximum sheet size

*Printplace.com digital output & proofing devices are calibrated to our presses for excellent color image reproduction.

Bindery & Finishing (partial listing)

• (2) Saber 45” & 54” automatic programmable paper cutter systems 
        Equipped with automated lifts, joggers, sheet counters and stacker/unloaders

• (2) Polar Mohr 45” automatic programmable paper cutter systems Equipped with automated lifts, joggers,
        sheet counters and stacker/unloaders

• (2) Rollem high speed slitters

• (3) MBO 22” - 26” continuous paper folders
        8, 16 & 32 page, gate & double gate folding attachments
        In-line scoring, slitting, perforation, hot, cold & fugitive glue

• (2) Stahl 26” - 32” continuous paper folders
        8, 16 & 32 page, knife folding unit, gate & double gate folding attachments
        Pre-slitter/perf configuration, In-line scoring, slitting, perforation, hot, cold & fugitive glue

• Muller Martini Presto High speed saddle stitcher
        Production Management Control (PMC) interface
        (8) automated pocket feeders (feeding folded signatures), flat sheet cover folder feeder
        (2) hand drop stations, Inline 3 hole punch & Inline center (calendar) punch, 4th & 5th Knife

• Muller Martini Presto High speed saddle stitcher
        Production Management Control (PMC) interface
        (6) automated pocket feeders (feeding folded signatures), flat sheet cover folder feeder
        (2) hand drop stations, Inline 3 hole punch & Inline center (calendar) punch, 4th & 5th Knife

• Heidelberg ProSetter 455 High speed saddle stitcher
        Production Management Control (PMC) interface
        (6) automated pocket feeders (feeding folded signatures), flat sheet cover folder feeder
        (2) hand drop stations, Inline center (calendar) punch

Mailing Services (partial listing)

• (3) High Speed, 6 station envelope inserters
• (3) High Speed Inkjet addressing systems
• (2) High Speed Inline tabbing systems
• Mailing services: Postal sorting, CASS certification, simplex & duplex imaging, tipping, tabbing, insertion, placement, data processing, list management & national distribution.
• Local, regional, nationwide postal & BMC mail drops

Diecutting & Converting (partial listing)

• (2) Heidelberg SBG Diecutters
        22" x 30” maximum sheet size
        Configured for steel rule dies, diecutting, scoring & perforation

• (1) Heidelberg SBB Diecutter
        20.5" x 32” maximum sheet size
        Configured for steel rule dies, diecutting, scoring & perforation

• (3) Heidelberg Windmill Diecutters
        13" x 18” maximum sheet size
        Configured for steel rule dies, diecutting, scoring, embossing & perforation

• Count straight line folder gluer
   Straight line hot & cold glue with buckle & plow fold attachments 
   Pocket folder in-line closure station

• Universal straight line folder gluer
   Straight line hot & cold glue with buckle & plow fold attachments
   Pocket folder in-line closure station

• Haskins EZ Feed straight line pocket folder gluer
   Straight line hot & cold glue with buckle & plow fold attachments
   Pocket folder in-line closure station

• Haskins Economizer straight line folder gluer
   Straight line hot & cold glue with buckle & plow fold attachments
   Pocket folder in-line closure station

• (3) Surefeed 1250 feeders for tipping, counting & product placement

• (4) Straight Shooter feeders for tipping, counting & product placement

• Stick-It programmable 42” applicator with (4) tape heads

• Pot Devin 42” Glue applicator & pressing unit for sheet lamination/mounting

• Edward Segal fully automatic grommet & eyelet press

• Custom binding operations: Perfect binding, hard cover & soft cover, Otabind lay flat binding, PUR binding,
   loose- leaf binders, slip cases, coil binding,

• Custom finishing operations: embossing, foil stamping, Aqueous or UV coating, (spot & flood),
   strapping, banding, round corner, 1, 3 & 5 hole drilling, envelope printing & converting, packaging,
   sheet-to-sheet mounting, assembly, film lamination, collation, kitting, etc.

Fulfillment & Assembly (partial listing)

• (2) Shanklin A-26A Fully automatic high speed shrink wrap lines - (25 packages per minute)
        14” x 20” x 5” Maximum package size

• (2) Eastey Semi-automatic shrink wrap lines:
        EM1628TK, 16” x 28” x 10” Maximum package size - (15 packages per minute)

• Eastey Large format semi-automatic shrink wrap line: 
  EM3040TK, 30” x 40” x 10” Maximum package size - (10 packages per minute)

• Fulfillment services: Extensive pick-n-pack, kitting, assembly, collation, banding, strapping, tying, 
  online order entry, inventory management, secure storage & oversized packaging

• (32) Video surveillance cameras placed for process control & Quality Assurance auditing

Shipping & Warehouse (partial listing)

• Fully integrated, real time, online order entry & customer inventory management
• 47,000 square feet of 100% climate controlled production facility
• 28,000 square feet of additional off-site warehouse dedicated to client inventory
• Magnetic security access control at each entrance monitored by video surveillance
• Secure storage for sensitive work in progress, cash value product or client inventory
• (32) Video surveillance cameras placed for process control, sensitive inventory & Quality Assurance
• Shipping: Local, regional, nationwide & international drop shipment & distribution services

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